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Table 5 Subtractive manufacturing of microneedles

From: A Review of Nano/Micro/Milli Needles Fabrications for Biomedical Engineering

Fabrication methods

Fabrication illustrations

SEM images

Materials

Advantages

Typical limitations

Typical applications

Photolithography and etching

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Solid microneedles

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Silicon, Tungsten

High precision, high efficiency, fit for mass production

Expensive equipment, harsh environment, multiple steps

Bio-sensoring, drug delivery

Micro machining

 Laser machining

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Solid microneedles

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Copper, Titanium, Stainless steel

High efficiency, maskless, high flexibility, non-contact machining

Rough surface quality, lower machining accuracy, arced needle tip

Bio-electrode, bio-sensoring, drug delivery, bioinspired microneedles

 Mililing machining

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Solid microneedles

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Aluminum alloy, Stainless steel 316L

High precision, good surface quality

Low efficiency, high cost

Microneedle template

 Wire electrical discharge machining

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Solid microneedles

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Stainless steel

High precision, good aspect ratio, reproducibility

Time consuming, limited material

Bio-electrode